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- Operational Improvements
- A.J. Panneri Enterprises, Inc.
- Accellent Inc.
- ATECH-SEH Metal Fabricators
- Candlelight Cabinetry
- Casey Machine Company, Inc.
- Chameleon Color Cards, Ltd.
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A.J. Panneri Enterprises, Inc.
Accellent Inc.
ATECH-SEH Metal Fabricators
Candlelight Cabinetry
Casey Machine Company, Inc.
Chameleon Color Cards, Ltd.
Enivate, Inc.
Excelco Developments Inc
Gooding Company Incorporated
Great Lakes Electronics Distributing, Inc.
Harlequin Enterprises Limited
Harmac Medical Products, Inc.
Johnson Machine & Fibre Products Co., Inc.
Kinex Pharmaceuticals, Inc.
Koch Metal Spinning Co., Inc.
MedSource Technologies, Inc.
Niagara Specialty Metals
PCB Machining Solutions, Inc.
PCB Piezotronics, Inc.
Pivot Punch Corporation
Polymer Conversions, Inc.
S.J. McCullagh
Smith McDonald Corporation
STI-CO Industries, Inc.
STI-CO Industries, Inc. 2
Tyson Foods, Inc.
United Biochemicals Strategic Business Support
Whiting Door Manufacturing Corporation
ZeptoMetrix Corporation
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Success Stories »
Operational Improvements
Operational Improvements
- A.J. Panneri Enterprises, Inc. Green Assessment
- Insyte Consulting conducts a Green Assessment through the Green Supplier Network to assist A.J. Panneri Enterprises improve their environmental impact as part of a customer supplier base.
- Accellent Inc. Safety System Improvement
- Safety is a critical factor in any manufacturing environment. The management at Accellent, Inc. became concerned when both recordable accidents and days lost due to injury were exceeding the industry average.
- ATECH-SEH Metal Fabricators Lean Implementation
- ATECH-SEH’s president attended a Insyte Consulting Lean 101 training class and immediately realized that adopting a lean methodology was the change his organization needed to make to improve competitiveness.
- Candlelight Cabinetry Plant Layout-Workflow Analysis
- Candlelight saw the move to a new location as an opportunity to improve work practices and achieve their goal of doubling production output in the new plant.
- Casey Machine Company, Inc. TOC Implementation
- Casey Machine contacted Insyte Consulting to help support their efforts in Theory of Constraints application.
- Chameleon Color Cards, Ltd. Setup Reduction
- Chameleon Color Cards, Ltd. participated in a Value Stream mapping exercise with Insyte Consulting that demonstrated that an effective setup reduction program would help to increase throughput and overall operational efficiency.
- Enivate, Inc. AS9100 Quality Management System Implementation
- Enivate contacted Insyte Consulting for assistance in implementing an AS9100 Quality Management System (QMS).
- Excelco Developments, Inc.
- “The effectiveness of lean manufacturing has enabled us to gain a significant competitive advantage, which will enable us to maintain future sales growth and increased profitability.” Chris Lanski, President, Excelco Developments
- Gooding Company Incorporated Internal Auditor Training
- Internal Auditor Training and GMP Refresher Training - Gooding's ability to access the medical and pharmaceutical market was directly linked to its compliance with specific quality system requirements, particularly cGMP (current good manufacturing practices) of those industries.
- Great Lakes Electronics Distributing, Inc. ISO 9001 Certification
- GLED entered into a relationship with Insyte Consulting in order to receive assistance in becoming ISO 9000 certified to the year 2000 standard.
- Harlequin Enterprises Limited Kaizen Event
- “The Kaizen approach to process improvement enabled us to quickly realize significant and permanent changes in the chain-packing area. We anticipate the continued use of this methodology throughout the other areas of the facility.”John Reindl, General Manager
- Harmac Medical Products, Inc. Lean Implementation
- Insyte Consulting played a valuable role in our lean manufacturing initiative. Working together, we were able to make positive improvements, enabling us to compete on a global basis, even against low cost manufacturers from Mexico and China.
John F. Somers, President
- Johnson Machine & Fibre Products Co., Inc. ISO9001:2000 Implementation
- “The ISO 9001:2000 quality system has enabled our company become better and maintain continuous improvement. As a result, we have seen a significant increase in both sales and profitability over the last couple of years.” D. Michael Marshall, President
- Kinex Pharmaceuticals, Inc. cGMP Development
- “Insyte Consulting effectively facilitated the process of setting up a cGMP compliant operation and provided the expertise that we did not have internally. As a result we were able to set up an in-house process that saved us more than $150,000 and were able to add an additional employee.”
- Koch Metal Spinning Co., Inc. AS9100 and ISO9000 Implementation
- "Because of Insyte Consulting's support with our AS 9100 implementation, our internal documentation has been improved significantly... Erik Koch, President
- MedSource Technologies, Inc. Lean Implementation
- MedSource Technologies and Insyte Consulting embarked upon a major initiative to integrate the principles of lean manufacturing into an operation that still employed many of the traditions of a batch manufacturing methodology. The first step was to expose all employees to the principles of lean manufacturing through an interactive full-day workshop.
- Niagara Specialty Metals, Inc. AS9100 Certification
- Quality system certification is important for improving quality and attracting new customers. AS9100 is a widely adopted and standardized quality management system for the aerospace industry.Learn how one Akron, NY company achieved AS9100 Certification through the combined efforts of Insyte Consulting and a committed internal team.
- PCB Machining Solutions, Inc.
- Learn how PCB Machining used Six Sigma methodology and certification to address their internal processes and methods. The financial impact of these improvements is estimated at nearly $1.2 million.
- PCB Piezotronics, Inc. Setup Reduction
- Insyte Consulting, working with PCB's management team, suggested formal setup reduction training, followed by immediate implementation. This would enable PCB to reap the benefits of setup reduction and allow transfer of this knowledge and implementation to its employees.
- Pivot Punch Corporation ISO9000 Certification
- Pivot Punch contacted Insyte Consulting to begin the process of building and implementing an ISO 9000 compliant quality system, with the goal of certification by the end of the year. An internal project leadership team was formed and, combined with facilitation and coaching from a certified ISO system Insyte consultant, they guided the organization through the project.
- Polymer Conversions, Inc. Lean Implementation
- “Because Insyte understood our internal issues as well as our corporate goals and strategic direction, they were able to effectively work with us to implement a lean manufacturing program that met our specific needs and contributed to the continued success of the business.”
Tom Rybicki, Director of Manufacturing
- S.J. McCullagh, Inc.
- Food product safety has become increasingly more regulatory, leading to increased demand on food processing firms. Learn how one WNY manufacturer proactively addressed this situation using HACCP.
- Smith McDonald Corporation Facility Relocation
- “Without the timely response of Insyte Consulting’s experts, we could not have relocated the operations and set up a good material flow in the allotted time.” - Bill Breeser, President
- STI-CO Industries, Inc. ISO9000 & Lean Implementation
- STI-CO management believed that a lean manufacturing approach could help address and resolve the operational issues, and that an ISO 9001 quality system could improve quality and provide marketing impetus.
- STI-CO Industries, Inc. 2 Lean Product Development
- STI-CO Industries uses lean product development to gain a 67% reduction in time required to develop a new product.
- Tyson Foods, Inc. Six Sigma Green Belt Training
- “The Six Sigma approach takes ‘gut feel management’ out of the process. It puts in the required disciplines that take the focus off of people and onto the processes and specific situations. Insyte Consulting's hands on approach enabled us to effectively make this transition and lay the foundation for an expanded Six Sigma program at Tyson Foods." Ken Murray, Plant Manager
- United Biochemicals Strategic Business Support
- Strategic business support in the areas of Productivity Improvement, ISO 9001:2000 training and Strategic and Marketing Planning brings excellent results.
- Whiting Door Manufacturing Corporation
- Insyte Consulting Assists Whiting Door with improvements in handling orders for custom products with partial funding from National Grid's Manufacturing Assistance Program.
- ZeptoMetrix Corporation ISO13485:2003 Certification
- “Achieving ISO 13485:2003 certification just eleven months after starting is a remarkable accomplishment. We are now very well positioned to accelerate growth and effectively compete with the major players in our industry.” James C.D. Hengst, PhD, President and CEO
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